A Digital Twin Purpose-Built for Tablet Coating

PCTSUni helps you design, scale, and troubleshoot tablet coating by starting with the results you need—then calculating the process conditions required to achieve them.

See It In Action

Start With Your Desired Outcome—PCTSUni Does The Rest

Unlike traditional simulators that only predict outcomes after you choose inputs, PCTSUni uses inverse modeling to work backward from your coating targets. By computing the settings required to deliver uniformity, film thickness, and weight gain, PCTSUni supports faster, more confident decisions across R&D, scale-up, manufacturing, and troubleshooting.

PCTSUni brings all major coating relationships (formulation, airflow, humidity, atomization, thermodynamics, pan motion, and equipment geometry) into a single environment so you can explore, compare, and optimize with clarity.

Optimize tablet coating using inverse modeling

Start with the CQAs you need; PCTSUni outputs the required process conditions.

What You Can Do With PCTSUni

Compare formulations, processes, and equipment

Understand how tablet properties, pan dimensions, airflow, temperature, humidity, or equipment design impact outcomes.

Troubleshoot faster

Pinpoint parameters driving variability and reveal how multiple factors interact.

Strengthen process understanding across teams

Visualize coating behavior for formulators, engineers, operators, QA/QC, and leadership.

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Designed For Real World Operations

Inverse-modeling engine computes the conditions needed to meet desired coating targets.

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Connected physics-based models for coating efficiency, thermodynamics, and uniformity.

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Human-centric design supports users at every experience level.

Operational analysis: cycle time and cost of goods.

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Instantaneous scenario exploration.

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Backed by decades of research, publications, and patented innovations.

Optimize your tablet coating from the inside out.

See how a user-centric digital twin transforms coating formulation and process development, scaleup, and manufacturing operations.

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